Outdoor Unit Loop Line Assembly Line for Air Conditioner

Short Description:

The Outdoor unit assembly line includes Chain Plate Conveyor Line ,Automatic Roller Conveyor Line, Repaired line, Pneumatic Stop device, Vacuum-pumping loop line, Performance test loop line, packing roller line, Lighting, fan, process guide card hanging bracket, air path, power supply and control system for whole conveyor line, Leakage detection room, Performance test room.

Total length 95m, width 850mm.


Product Detail

Product Tags

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Parameter

    Parameter (1500pcs/8h)
Item Group Item Specification Unit QTY
Chain Plate Conveyor Line chain plate line A3 steel plate bending forming side plate, square steel pipe frame (P=1500),60×40*2.5, conveying chain (P=100), chain belt side guide wheel, steel plate drawing forming chain plate, the material is stainless steel plate T=2 mm. m 47.75
Driving Device 1.5kw Reducer(CPG) set 3
Tension Device Match with 1.5kw driving set 3
Automatic Roller Conveyor Line Roller line Do side panel, A3 steel plate bending forming, square steel tube rack (P = 150), 60 x 40 * 2.5, roller for stainless steel pipe roller body Φ63 * 2 t = 2 mm, P = 120 mm. m 47
Driving Device 0.4kw reducer(CPG) set 16
Tension Device set 16
Repaired line Non-automatic roller line A3 steel plate bending forming side panel, square steel tube rack (P = 150), 60 x 40 * 2.5, roller for stainless steel pipe roller body Φ 63 * 2 t = 2 mm, P = 120 mm. m 2.3
Jacking transfer machine Two tank chains, stainless steel tank chain conveyor belt, motor reducer drive device for 0.20kw reducer (Taiwan city), lifting cylinder for yader, lifting mechanism for X frame. set 2
Pneumatic Stop device AirTAC cylinder, 4mm steel plate plate production set 8
Vacuum-pumping loop line 1. Jacking transfer machine (in and out of the vacuum loop line ) Two tank chains, stainless steel tank chain conveyor belt, motor reducer drive device for 0.20kw reducer (Taiwan city), lifting cylinder for yader, lifting mechanism for X frame. set 2
2. In and out of the vacuum loop transition line the roller line,L=2.1×2=4.2m
Roller line W1300×h720 m 4.2
Driving device 0.2kw reducer,(CPG) set 4
Double-row buffer stop device set 2
3. In and out loop line device
Pneumatic push in mechanism AirTAC cylinder, Linear bearing guiding mechanism set 1
Pneumatic push out mechanism AirTAC cylinder, Linear bearing guiding mechanism set 1
4. Loop line for vacuum-pumping
Loop line Square steel tube frame,60*40mm×3mm;Channel steel plate for guide rail;Double chain plate double guide wheel special suspension chain,P=250mm;40Mn special wearresistant horizontal guide rail;A3 standard straight rail. m 39
Driving & tension device 2.2kw reducer(CPG) set 1
Troller(roller type) Distance between P = 1400 mm;Steel tube frame :60*40*3; Universal wheel is used as supporting wheel, equipped with 2 standard machines (provided by party a), equipped with 2 diameter 38 stainless steel rollers on the trolley face, and other 2mm stainless steel plates. pcs 27
Sliding electric rail m 45
Current collector 5pcs for each station set 135
Power supplies set 2
Install bracket and accessories batch 1
Performance test loop line 1.top lift and transfer machine (enter the performance test loop line ) Two tank chains, stainless steel tank chain conveyor belt, motor reducer drive device for 0.20kw reducer (Taiwan city), lifting cylinder for yader, lifting mechanism for X frame. set 2
2. In and out of the performance test loop transition line the roller line,L=3×2=6m
Roller line W1300×h720 m 6
Driving device 0.2kw reducer(CPG) set 4
Double-row buffer stop device set 2
3. In and out loop line device
Pneumatic push in mechanism AirTAC cylinder, Linear bearing guiding mechanism set 1
Pneumatic push out mechanism AirTAC cylinder, Linear bearing guiding mechanism set 1
4. Loop line for performance test
Loop line Square steel tube frame,60*40mm×3mm;Channel steel plate for guide rail;Double chain plate double guide wheel special suspension chain,P=250mm;40Mn special wearresistant horizontal guide rail;A3 standard straight rail m 60
Driving & tension device 2.2kw reducer(CPG) set 1
Troller(roller type) Distance between P = 1400 mm;Steel tube frame :60*40*3; Universal wheel is used as supporting wheel, equipped with 2 standard machines (provided by party a), equipped with 2 diameter 38 stainless steel rollers on the trolley face, and other 2mm stainless steel plates pcs 37
Sliding electric rail m 60
Current collector set 185
Power supplies set 4
Install bracket and accessories batch 1
Packing roller line keep to the side alignment machine AirTAC cylinder/guide rod set 1
Lighting, fan, process guide card hanging bracket, air path Gas path Pipeline buried into the line body, install 1 inch and a half main road under the station. m 95
Quick connector The pipeline enters the line body along the ground, covered with herringbone steel plate for protection, and 1 inch main pipe of compressed air is installed on and below the station, with an interval of 3 meters and a 4-branch pipe (local interval of 1.5 meters). set 48
Globe valve Install brass globe valve, elbow and three station quick connector on each branch. set 48
Air source triplex Pneumatic triad set 1
Gas group of slides Made of special aluminum profiles m 95
Illumination The upper part of the line body is equipped with a double row of 16 ~ 18 watt LED energy-saving fluorescent lamp with reflective panel (the roof of the room is not required). The space between each two fluorescent lamps is 0.5 meters, the distance between the tubes is 200 mm, the height is 2.6 meters above the ground, and the distance between the lamplight and the edge of the line body is 500mm. The overall lighting is controlled by sections along with the line. m 95
Lighting hoisting Fluorescent lamp installation adopts hoisting set 48
Fan Adopt 400mm moving head fan domestic quality brand, and provide support and socket. Install every 2 meters set 48
Power supply and control system for whole conveyor line Panasonic or mitsubishi PLC + touch screen, schneider air and ac contactor + button, button box for cast aluminum structure, frequency converter for panasonic or mitsubishi, photoelectric switch for panasonic or omron.The signal line and the motor power line are all connected directly by cable.Some components are explosion-proof. set 1
Leakage detection room Color steel wall Delta 50 high quality fireproof double-sided color steel plate production, filled with rock cotton in the middle. The top is made of Δ 50 high-quality fireproof double-sided color steel plate(including observation window, double layer 5fufa glass, evenly distributed around 1000mm, off-ground height 1000mm) 37
Arc aluminum profiles Aluminum profiles used at four right angles in aging rooms m 23
Performance test room skeleton The main skeleton adopts a 100 × 100 × 5 square pass welding operation housing protection structure: a Fang gang main skeleton with a running roof of 120mm × 120mm and a thickness of not less than 3mm 37
Single exhaust fan door Set up a personnel entrance and exit door(1200mm or more with glass windows): size is high 2000 mm, width 800mm position See the figure with spherical door lock, automatic lock. set 1
Ventilation system Made with exhaust fans, with 8pcs 12 inch exhaust fans. set 1
Sockets, lighting Explosion-proof lamp and socket and wiring pipe for top lighting set 1
Wind screen machine The size of the entrance and exit doors of the operation room is 1000mm(from the line surface) and 3000mm wide(this size is for reference). Steel board guide is installed at the entrance and exit. set 2
Performance test room Color steel wall Delta 50 high quality fireproof double-sided color steel plate production, filled with rock cotton in the middle. The top is made of Δ 50 high-quality fireproof double-sided color steel plate(including observation window, double layer 5fufa glass, evenly distributed around 1000mm, off-ground height 1000mm) 493.3
Arc aluminum profiles Aluminum profiles used at four right angles in aging rooms m 92.2
Performance test room skeleton The main skeleton adopts a 100 × 100 × 5 square pass welding operation housing protection structure: a Fang gang main skeleton with a running roof of 120mm × 120mm and a thickness of not less than 3mm 292.7
Single exhaust fan door Set up a personnel entrance and exit door(1200mm or more with glass windows): size is high 2000 mm, width 800mm position See the figure with spherical door lock, automatic lock. set 4
Ventilation system Made with exhaust fans, with 8pcs 12 inch exhaust fans. set 2
Sockets, lighting Explosion-proof lamp and socket and wiring pipe for top lighting set 1
Wind screen machine The size of the entrance and exit doors of the operation room is 1000mm(from the line surface) and 3000mm wide(this size is for reference). Steel board guide is installed at the entrance and exit. set 2

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